CUMMINS Home Standby Generator Set Manual de instalación

Installation ManualHome Standby Generator SetGSBB (Spec A)English - Original Instructions 4-2010 A029V088 (Issue 2)

2. Introduction 4-201060 Hz 50 HzPropane Vapor Natural Gas Propane Vapor Natural GasOperating Temperature RangeBelow 20 °F (-7 °C) Additional oil heat

Cummins Power Generation1400 73rd Ave. NEMinneapolis, MN 55432 USAPhone 1 763 574 5000Toll-free 1 800 888 6626Fax 1 763 574 5298Copyright © 2010 Cummi

4-2010 2. Introduction60 Hz 50 HzPropane Vapor Natural Gas Propane Vapor Natural GasOil Capacity Approximately 80 oz (2.3 Liters)Oil Recommendation 0W

2. Introduction 4-20102.3 Information For After InstallationWARNING: Improper installation can result in severe personal injury, death and damageto eq

3 Step-By-Step Outline of InstallationWARNING: The installer is responsible for complying with all applicable installationcodes and safety requirement

3. Step-By-Step Outline of Installation 4-20103.1.1 Installation Codes and Standards for SafetyWARNING: The generator set installer bears sole respons

4-2010 3. Step-By-Step Outline of InstallationAppropriately-sized junction box and cover for heater/GFCI wiring (if installing). XProvided on cold wea

3. Step-By-Step Outline of Installation 4-20103.1.2.2 Tools RequiredUse a forklift to move the generator set and set it in place. Alternatively, a one

4-2010 3. Step-By-Step Outline of InstallationRSS 200-6869 XNOTE: Model RSS 100-6634 and RSS 200-6635 transfer switches do not incorporatea utility ci

3. Step-By-Step Outline of Installation 4-2010FIGURE 3. PARTIAL COVERAGE LOAD CONNECTIONS (TRANSFER SWITCH WITH CONTROLLER)FIGURE 4. FULL COVERAGE LOA

4-2010 3. Step-By-Step Outline of InstallationGenerator set location is critical for safety and good performance. Follow the guidelines below:· Instal

3. Step-By-Step Outline of Installation 4-2010FIGURE 5. GENERATOR SET CLEARANCES3.3 Preparing the SiteSteps to preparing a proper/safe generator set s

4-2010 3. Step-By-Step Outline of InstallationSet the generator set in place and pound the four corner stakes into the ground to secure thegenerator s

3. Step-By-Step Outline of Installation 4-20103.6.1 AC Power Supply ConnectionsWARNING: Electrical connections must be made by a licensed electrician.

4-2010 3. Step-By-Step Outline of InstallationFIGURE 7. TYPICAL SYSTEM GROUNDING ONE-LINE DIAGRAMS3.6.3 Automatic Transfer SwitchThe model GSBB genera

3. Step-By-Step Outline of Installation 4-20103.6.3.1 Transfer Switch Communications WiresWARNING: Interconnecting the generator set and the public ut

4-2010 3. Step-By-Step Outline of Installation3. Mount the operator panel with four No. 6 wood screws or wall anchors.· On brick, stone or block walls

3. Step-By-Step Outline of Installation 4-2010No. Description No. Description1 NC 2 Load control pin 8 or 93 Ground pin 4 4 From thermostat5 To air co

4-2010 3. Step-By-Step Outline of InstallationNo. Description No. Description1 NC 2 Load Control Pin 8 or 93 Ground Pin 4 4 From Circuit Breaker5 To L

3. Step-By-Step Outline of Installation 4-2010No. Description No. Description1 NC 2 Load Control Pin 8 or 93 Ground Pin 4 4 From Circuit Breaker5 To L

4-2010 3. Step-By-Step Outline of InstallationAn optional thermostatically controlled battery heater is available for more reliable starting inambient

Table of Contents1. IMPORTANT SAFETY INSTRUCTIONS ... 11.1 Save The

3. Step-By-Step Outline of Installation 4-2010In all fuel system installations, cleanliness is extremely important.· Make every effort to prevent fuel

4-2010 3. Step-By-Step Outline of InstallationCallout ComponentNumber12 Fuel Connection (Female) 3/4 NPT & NG & LPV13 4x Anchoring SpikeFIGURE

3. Step-By-Step Outline of Installation 4-2010See the Generator Set Specifications Table for fuel specifications, such as BTU. Todetermine the require

4-2010 3. Step-By-Step Outline of InstallationTABLE 20. NATURAL GAS PIPE CAPACITY - CUBIC FEET OF GAS PER HOURNormal Iron Length of Pipe in FeetPipe S

3. Step-By-Step Outline of Installation 4-2010TABLE 21. REQUIRED PROPANE TANK SIZE IN GALLONS (LITERS) FOR INDICATEDTEMPERATURES WHEN KEPT AT LEAST HA

4-2010 3. Step-By-Step Outline of InstallationTABLE 22. PROPANE VAPOR PIPE CAPACITY - CUBIC FEET OF GAS PER HOURNominal Iron Length of Pipe in FeetPip

3. Step-By-Step Outline of Installation 4-2010After assembly, and before initial operation, all fuel system connections, hose valves, regulatorsand fi

4 Optional Internet/Email InterfaceDescriptions4.1 IntroductionThis feature allows for in-home or remote access to your generator set through a web pa

4. Optional Internet/Email Interface Descriptions 4-20104.2 Screen DescriptionsFIGURE 15. HOME PAGE4.2.1 Setting Time and DateSelect the Genset Time/D

4-2010 4. Optional Internet/Email Interface Descriptions4.2.2 Set Exercise ScheduleSelect the Exercise Schedule Tab on the Home Screen to set the gene

Table of Contents 4-20106.2 In-Home Network Access to the Generator Set ... 426.3 Setti

4. Optional Internet/Email Interface Descriptions 4-2010FIGURE 19. EVENT LOG4.2.5 Fault LogSelect the Fault Log Tab on the Home Screen to review the l

4-2010 4. Optional Internet/Email Interface DescriptionsFIGURE 22. NETWORK SETUP PARAMETERS4.2.7 Email Setup Screen DescriptionsThe user must determin

4. Optional Internet/Email Interface Descriptions 4-2010FIGURE 25. SAVE SCREEN38 A029V088 (Issue 2)

5 Ethernet Connection InstallationWorksheet:NOTE: IMPORTANT: Leave a filled-out copy of this sheet (chapter) with the customerfor future reference.Thi

5. Ethernet Connection Installation Worksheet: 4-20105.3.2 Email/Internet Service Provider (ISP)DSL, Cable, Satellite, etc.This will support Email Not

6 Optional Internet/Email Interface Setup6.1 Ethernet Connections (Optional)Wiring connections to the Ethernet RJ-45 plug are shown in the Ethernet RJ

6. Optional Internet/Email Interface Setup 4-2010FIGURE 28. NETWORK CONNECTIONS6.2 In-Home Network Access to the Generator Set1. Connect an Ethernet c

4-2010 6. Optional Internet/Email Interface SetupPassword: CumminsThe following screen will be displayed after a few seconds.NOTE: It may take a few s

6. Optional Internet/Email Interface Setup 4-2010FIGURE 30. NETWORK SETUP SCREEN ON THE IN-HOME OPERATOR PANELFIGURE 31. NETWORK SETUP SCREENFIGURE 32

4-2010 6. Optional Internet/Email Interface Setup3. Click Click here to start Network Setup.4. Set up in-home computer access to the generator set.5.

1 IMPORTANT SAFETY INSTRUCTIONS1.1 Save These InstructionsThis manual contains important instructions for the generator set that should be followed du

6. Optional Internet/Email Interface Setup 4-2010FIGURE 34. NETWORK SETUP SCREENFIGURE 35. NETWORK SETUP PARAMETERSFIGURE 36. EMAIL SETUP PARAMETERSFI

4-2010 6. Optional Internet/Email Interface Setup6.5 Remote Internet Access to the Generator SetWARNING: Opening ports in your firewall can pose netwo

6. Optional Internet/Email Interface Setup 4-2010Answer: Yes, a router or switch is required to allow for the connection of more than one device(compu

4-2010 6. Optional Internet/Email Interface SetupAnswer: Static IP addresses are required if you plan to access your generator set remotely viathe Int

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7 Operation7.1 3 Position SwitchA three-position Start/Stop switch is located at the genset control panel.Switch positions available:· Manual Start: N

7. Operation 4-20107.2 In-Home Operator PanelThe operator panel must be hard-wired to the generator set in order for the generator system tooperate.NO

4-2010 7. Operation7.3 Typical OperationNOTE: The following diagrams are based on an APPROXIMATE time duration. Yourgenset may vary slightly from the

7. Operation 4-2010FIGURE 42. EXERCISE TIMING DIAGRAM54 A029V088 (Issue 2)

4-2010 7. OperationFIGURE 43. MANUAL START/STOP TIMING DIAGRAMA029V088 (Issue 2) 55

1. IMPORTANT SAFETY INSTRUCTIONS 4-2010· This standby generator set and the public utility may only be connected to the housecircuits by means of the

7. Operation 4-2010FIGURE 44. LOAD MANAGEMENT TIMING DIAGRAM7.3.1 Normal Operation: Utility Power Available and ConnectedAs long as utility power is a

4-2010 7. OperationFIGURE 45. UTILITY PRESENT AND CONNECTED—STANDBY OFF LAMP ON7.3.2 Emergency Operation: Utility Power InterruptedIf utility power is

7. Operation 4-20107.4 To Enable/Disable StandbyNormally, you should not have to disable generator set STANDBY.· STANDBY should always be enabled (ON)

4-2010 7. Operation2. Press START to manually start the generator set and connect it to supply power to thehouse. The STANDBY OFF lamp will come on an

7. Operation 4-2010· Perform the maintenance.Press the BACK button to return to the home screen.FIGURE 50. TYPICAL MAINTENANCE DUE SCREEN7.6.3 New Eve

4-2010 7. OperationFIGURE 52. GENERATOR SET STATUS SCREEN7.8 Display Setup and Software Info7.8.1 Brightness and ContrastTo change the Brightness and

7. Operation 4-2010FIGURE 53. DISPLAY SETUP AND SOFTWARE INFO SCREENS7.8.2 Software InfoTo check on the generator set and display software:1. Press th

4-2010 7. Operation5. Press the BACK button to return to the home screen.7.9 Event Log7.9.1 To Check Log of Last 20 Events1. Press the MENU button on

7. Operation 4-2010· "Genset exercise completed"· "Genset started due to loss of utility"· "Genset stopped with return of uti

4-2010 7. OperationFIGURE 55. FAULT LOG SCREEN7.11 Exercise SettingsTo set the generator set exercise schedule:1. Press the EXCER button on the home s

4-2010 1. IMPORTANT SAFETY INSTRUCTIONS· To prevent arcing when disconnecting the battery:· Move the Stop Switch (S2) to the Stop position, disconnect

7. Operation 4-2010WeeklyBimonthlyMonthlyNever4. Press the BACK button to save the settings and return to the home screen.5. If you want to exercise t

4-2010 7. OperationFIGURE 57. TIME SETUP SCREEN7.13 Load ManagementThe generator set may have been set up at installation to connect and disconnect ce

7. Operation 4-20107.13.2 Manual Load ManagementCAUTION: To reduce unnecessary loss of service, it is highly recommended that manual loadmanagement be

8 Startup and Configuration8.1 Installation ReviewBefore starting the genset inspect the installation and check off each of the following questions if

8. Startup and Configuration 4-2010If the situation occurs, close the main valve at the tank and vent the fuel from the line at thetank. After reconne

4-2010 8. Startup and ConfigurationFIGURE 59. GENERATOR CONFIGURATION8.5 Transfer Switch ConfigurationTo configure the generator set for the transfer

8. Startup and Configuration 4-20102. Press and hold the blank button on the menu screen for at least 5 seconds to go to theConfig Menu.3. Press the u

4-2010 8. Startup and ConfigurationFIGURE 60. TRANSFER SWITCH CONFIGURATION8.6 Transfer Switch Parameter AdjustmentsModel RSS100-6634 and RSS200-6635

8. Startup and Configuration 4-2010Model RSS100-6868 and RSS200-6869 Transfer Switches: To make transfer switchparameter adjustments:1. Press the MENU

4-2010 8. Startup and ConfigurationFIGURE 61. TRANSFER SWITCH ADJUSTMENTS8.7 Generator Adjustments8.7.1 To Adjust the Output VoltageUse the following

1. IMPORTANT SAFETY INSTRUCTIONS 4-20101.8.3 Only You Can Protect Yourself From CO Poisoning!· Locate the generator in an area where there are no wind

8. Startup and Configuration 4-20102. With Output Volts selected on the Adjustments Menu screen, press the up or down arrowbutton to adjust the voltag

9 Communication Troubleshooting9.1 In-Home Network Access to Generator SetTroubleshootingWARNING: Some Generator Set service procedures present hazard

9. Communication Troubleshooting 4-2010FIGURE 63. NETWORK CONNECTIONS (CONTROL BOARD AND ETHERNET CONNECTION)9.2 Remote Internet Access to Generator S

4-2010 9. Communication Troubleshooting7. Check to see if you can access a standard web page from a computer.· If not, contact the ISP to troubleshoot

9. Communication Troubleshooting 4-20108. Verify with your ISP that the Static DNS (Domain Name Server) #1 and #2 are correct.9. If the previous steps

4-2010 9. Communication TroubleshootingFIGURE 65. GENERATOR SET HOME PAGEFIGURE 66. NETWORK SETUP - PAGE 2A029V088 (Issue 2) 81

9. Communication Troubleshooting 4-2010FIGURE 67. NETWORK SETUP - PAGE 382 A029V088 (Issue 2)

Appendix A. Outline and System DrawingsTable of ContentsFigure 68. Wiring Diagram (Sheet 1 of 3) ...

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4-2010 Appendix A. Outline and System DrawingsFIGURE 68. WIRING DIAGRAM (SHEET 1 OF 3)A029V088 (Issue 2) 85

2 IntroductionImportant note for Brazil applications: The manufacturer warns that the installation, operationand maintenance of equipment by the user

Appendix A. Outline and System Drawings 4-2010FIGURE 69. WIRING DIAGRAM (SHEET 2 OF 3)86 A029V088 (Issue 2)

4-2010 Appendix A. Outline and System DrawingsFIGURE 70. WIRING DIAGRAM (SHEET 3 OF 3)A029V088 (Issue 2) 87

Appendix A. Outline and System Drawings 4-2010FIGURE 71. HARNESS LABEL88 A029V088 (Issue 2)

4-2010 Appendix A. Outline and System DrawingsFIGURE 72. HARNESS CONNECTIONS (SHEET 1 OF 4)A029V088 (Issue 2) 89

Appendix A. Outline and System Drawings 4-2010FIGURE 73. HARNESS CONNECTIONS (SHEET 2 OF 4)90 A029V088 (Issue 2)

4-2010 Appendix A. Outline and System DrawingsFIGURE 74. WIRING HARNESS CONNECTIONS (SHEET 3 OF 4)A029V088 (Issue 2) 91

Appendix A. Outline and System Drawings 4-2010FIGURE 75. WIRING HARNESS CONNECTIONS (SHEET 4 OF 4)92 A029V088 (Issue 2)

4-2010 Appendix A. Outline and System DrawingsFIGURE 76. OUTLINE DRAWINGA029V088 (Issue 2) 93

Appendix A. Outline and System Drawings 4-2010This page is intentionally blank.94 A029V088 (Issue 2)